Refurbishment

At Om Engineering Works, we offer comprehensive refurbishment services for gearboxes, regardless of the make or manufacturer. Our refurbishment process is meticulous and designed to restore gearboxes to optimal condition. Here's an overview of our refurbishment process:

• Dismantling with Precision: Our skilled technicians utilize the latest hydraulic press technology for the careful dismantling of gearboxes. This ensures that components are separated without causing any damage or distortion.
• Thorough Cleaning: To prepare the gearbox for refurbishment, all internal components are subjected to high-pressure washing using advanced washing machines. This process effectively removes old oil contamination, sediments, and other contaminants, leaving the components clean and ready for inspection.

• Quality Checks: We employ rigorous quality control measures during the refurbishment process. Gears are inspected for hardness to ensure they meet the required specifications. Additionally, we utilize Magnaflux Non-Destructive Testing (NDT) to detect any potential defects or cracks in the gear components.
• Repair and Replacement: Any components found to be damaged or worn beyond acceptable limits are repaired or replaced with high-quality parts. This includes gears, bearings, seals, and other critical components.
• Reassembly: After thorough inspection and necessary repairs, the gearbox is expertly reassembled by our skilled technicians. Proper alignment and calibration are ensured to guarantee optimal performance.

• Lubrication and Testing: We use the appropriate lubricants and oils to ensure smooth operation. The refurbished gearbox undergoes rigorous testing to verify its performance, efficiency, and reliability.
• Painting and Finishing: The gearbox is given a fresh coat of paint and finishing touches to enhance its aesthetics and protection against environmental factors.
• Gear Profile Measurement: We employ PMM/Profile testers to precisely measure gear profiles, ensuring accuracy and adherence to specifications.
• Casing Bore and Center Distance Evaluation: Our advanced CMM equipment is used to meticulously measure casing bores and center distances, guaranteeing precision in gearbox manufacturing.

• Comprehensive Inspection Reports: Following inspection, we provide comprehensive inspection reports to facilitate joint inspections with our customers, promoting transparency and accountability.
• State-of-the-Art Spare Production: Upon receiving component replacement orders, we utilize cutting-edge, state-of-the-art machinery to manufacture the required spares, adhering to the highest manufacturing standards.
• Reverse Engineering Expertise: For gearboxes of other makes, we offer reverse engineering services, involving profile measurements and the use of advanced software to enhance gearbox ratings.
• Efficient Sub-Assembly: Sub-assemblies are expertly crafted using induction heaters and liquid nitrogen when necessary, ensuring optimal fit and functionality.
• Thorough Trial Running: During trial runs, we meticulously assess vibration, noise, temperature, and oil leakages, culminating in the preparation of detailed AFIR (After Functionality Inspection Report).
• Educational Seminars: We conduct seminars to educate individuals on the fundamentals of gears and gearbox maintenance, sharing valuable insights for enhanced gearbox performance and longevity.

Our commitment to refurbishment excellence extends to gearboxes of all makes and models. With our state-of-the-art equipment and skilled workforce, we restore gearboxes to their original or even better condition, extending their lifespan and ensuring reliable performance in various applications.